Rice Cooker Production line
Home >> Products >> Rice Cooker Production line >> Full surround hydraulic lathe

Full surround hydraulic lathe

Application Areas: The lathe can process the heating plate of the rice cooker, the rotor of the ceiling fan, the upper and lower cover of the ceiling fan.

Basic Information

Full Surround Hydraulic Lathe | Rice Cooker Production Line

As a leading company in the field of smart manufacturing of home appliances, Osno has launched the Full Surround Hydraulic Lathe designed specifically for the Rice Cooker Production Line with its 30 years of technological accumulation and verification by more than 1,000 customers in 20 countries around the world. With its ultra-precision processing capabilities, intelligent collaboration and global adaptability, it has become an industry benchmark equipment for the manufacturing of core components such as IH rice cooker heating plates and inner pots.


Technological breakthroughs

The Osno fully enclosed hydraulic lathe integrates Industry 4.0 technology and hydraulic precision control to create three differentiated advantages:

1. Five-axis linkage + AI adaptive control

The five-axis CNC system realizes one-time molding of complex curved surfaces and eliminates manual intervention errors.

The AI algorithm monitors the material hardness in real time, automatically adjusts the cutting parameters, and extends the tool life by 30%.

2. Servo hydraulic energy-saving system

Adopting permanent magnet AC servo motor drive, the energy consumption is less than 8kW/h, which saves 50% of electricity compared with traditional hydraulic lathes.

The waste heat recovery technology reduces the temperature rise in the workshop and meets the EU ErP energy efficiency standards.

3. Intelligent quality control closed loop

The built-in sensor monitors vibration and temperature in real time, predicts equipment failures and automatically alarms.

The processing data is uploaded to the MES system synchronously to achieve quality traceability (such as the 99.5% yield rate of Midea's production line)


Before processing → After processing

image.png


Product nameFull surround hydraulic lathe  ModelOSN-250-2
Control methodPLCEnergy sourceElectric energy
Capacity/hAbout 300 pcsProduct SizeL2200 × W1100 × H1800 mm
PackingWooden box or film packageWeight (Kg)About 1130KG


Product Details

The lathe uses a hydraulic energy source to feed the tool.

There are 2-3 tool holders, each of which can hold 1-2 knives.

Multi-tool can work at the same time, so that the production efficiency is higher.

It is 3 times the efficiency than ordinary lathes.

Through the hydraulic cylinder, the X axis and Y axis drive the tool holder to move according to the specified instructions to achieve the perfect fast forward, slow forward, fast backward and other movements.

The lathe is surrounded by a metal shell to maximize the safety of the operator.



Features and Benefits

1.The frame and the fuel tank is designed together, made of steel plate bending and welding, after high temperature annealing and vibration stress relief, to ensure that the frame is stable without deformation.

2. The body is made of HT250 casting as a whole, and the stress is eliminated by natural aging and high temperature annealing after sun and rain. Then through the gantry machining center, one-time processing is completed to ensure the concentricity, parallelism and perpendicularity of the fuselage.

3.Using Japan Mitsubishi PLC control, simple operation.

4.Using Taiwan silver guide rail, high precision, long service life.

5.The tool adjustment method is dial and adjusting screw, which can quickly complete the production of the tool.

6.Speed up to 2300r/min, the speed can be adjusted by the inverter.

7.We use brake resistance automatic braking, which is fast braking.

8.The lubrication system adopts electric lubrication pump automatic timing lubrication, to ensure the service life of the guide rail.

9.Each unit has an independent hydraulic oil gauge, according to the need to adjust the required pressure, the adjusted pressure is clearly visible.

10.Using CNC special sleeve spindle and hydraulic chuck, clamping force is stable.

 

Product parameters

NameModel/Specification
Power supplyAC380V three-phase 50/60HZ (can be customized)
Gas source0.5~0.7Mpa
Control SystemJapan Panasonic PLC
TouchscreenFanyi 10-inch touch screen
Spindle motor3.0KW
Frequency converter3.7KW frequency converter
Mold shaft speed0~1600r/min (adjustable by frequency converter)
Maximum processing diameter200mm (can be customized according to product)
Turntable rotation speed0~18r/min
Turntable rotating shaft motor2.2Kw servo motor
Turntable rotating shaft reducerTurbine worm 110 reducer
Mold opening and closing methodPneumatic mold opening and closing
Eject the cylinderP20-20C double plug rotary cylinder
Soup dispenser arm motor0.75Kw Japanese Panasonic servo motor
Soup machine spoon motor0.4Kw Japanese Panasonic servo motor
Single maximum soup feeding machine4.5kg


Pictures of device details

                       Picture                                                               Remark
 image.png

1. The inverter panel includes a run/stop button and speed adjustment.

 image.png

2.The speed control valve is used for speed control by a combination of pressure compensation and throttle valves


 image.png

3. The lathe fixture can holding the workpiece by hydraulic.It's more stable and stronger than air pressure.


          image.png

4. The numerical control tool is more durable, easy to replace, no need to sharpen the knife.

Multi-tool can work at the same time.


         image.png

5.The knife setting dial rotates the adjusting screw to obtain precise machining parameters.


Look forward to hearing from you

Welcome friends and customers at home and abroad to cooperate sincerely and create brilliance together!

Related Products


		        

		        
		    

Our Knowledgeable Team is Here to Help

If you need a complete range of rice cooker equipment and accessories, please contact us.

Contact Us
WeChat
WeChat