Osno Rice Cooker Production Line Solution

Core Component Production Equipment

1. Full Surrounding Hydraulic Lathe

Function:
Precision machining of aluminum/stainless steel heating plates

• Dimensional tolerance ≤ 0.01mm

• Surface roughness Ra ≤ 0.8μm

Technical Advantages:
5-axis linkage CNC system for complex IH heating plate structures
Adaptive cooling system (yield rate 99.5%)
Thermal deformation prevention

Customer Case:
Midea ultra-thin heating plate production:

• 30%↑ thermal efficiency

• 18%↓ cost

2. 4-Station Automatic Centrifugal Casting Machine

Function:
Production of metal inner liners/shells

• Thermal efficiency +25%

• Output: 2,000 pieces/day (Φ260mm standard liner)

Technical Highlights:
Multi-cavity synchronized casting
Intelligent temperature control (porosity <0.3%)

Applications:
Stainless steel/aluminum alloy materials
Serves Panasonic, Nepal high-end lines

Auxiliary Processing Equipment

Multi-Axis Hydraulic Drilling Machine

Function:
6-axis synchronous drilling of mounting/heat dissipation holes

Efficiency:
20 sec/piece (vs. 120 sec traditional)
500% efficiency improvement

CNC Automatic Tube Cutter & Round Molding Machine

Features:

• ±0.05mm cutting accuracy

• Laser positioning + servo press-bending

• Scrap rate <0.1%

Heating Component Manufacturing

Tubular Heating Wire Winding Machine

Specifications:

• Nichrome alloy wire: ±0.01mm precision

• AI tension control (resistance fluctuation <±1%)

• 100,000+ start-stop lifespan

Vacuum Powder Filling Machine

Innovations:
Density deviation ≤2%
Negative pressure filling (≥99% filling rate)
Thermal conductivity: 45W/m·K

Quality Testing Systems

High-Voltage Tester

Capabilities:
5,000V insulation testing
0.1mA leakage detection

Compliance:
Cloud data logging (IEC 60335-1/GB4706)

3D Machine Vision Inspection

Performance:
0.005mm coating thickness recognition
70% labor cost reduction (Granz case)

Production Process Synergy

Intelligent Line Design

4-station centrifugal casting → pipe cutting → drilling
60%↓ material turnover

Modular Switching

1-hour IH/traditional heating plate line conversion

Global Success Cases

Service Commitments

1-year warranty + lifetime support
6-country spare parts warehouses (72h response)
Free process parameters & SOPs